23/10/2025
How to ship supplements without using cardboard boxes?Learn how TAP cushioned mailers can impact the shipping of supplements and pharmaceuticals.
How to ship supplements
without using
cardboard boxes?
Test TAP mailers with cushioning
TAP Cushioned Mailers – An Alternative to Carton Boxes for Shipping Supplements and Pharmaceuticals
Are carton boxes still the best way to ship supplements and pharmaceuticals? More and more e-commerce companies are realizing they’re not. As the number of orders increases, safety is no longer the only priority — packaging speed and cost matter just as much.
That’s why cushioned mailers — bubble, foam, and paper — are becoming increasingly popular. They’re lightweight, aesthetic, and provide effective product protection.
In this article, we explain why it’s worth replacing cartons with TAP mailers, how they can reduce logistics costs, and how they help speed up supplement and pharmaceutical deliveries — without compromising quality or safety.
Market Needs
The e-commerce market for supplements and pharmaceuticals is growing rapidly. Customers expect fast, safe, and visually appealing deliveries, while online stores are looking for ways to optimize packaging processes and reduce associated costs.
Traditionally, products have been shipped in cartons, but this approach has its limitations.
Many industries — led by fashion — have already abandoned cartons in favor of cushioned mailers.
Why? Because this method is simpler, lighter, more cost-effective, and better suited to today’s logistics and branding demands.
What Are the Benefits of Using Bubble, Foam, or Paper Cushioned Mailers?
1. Space Efficiency in Storage
Mailers take up far less space in a warehouse than cartons.
Hundreds of mailers can be stored in a single master carton, which means:
- lbetter use of warehouse space,
- lower internal logistics costs,
- faster access to packaging during order fulfillment,
- easier large-scale warehouse management.
2. Faster and More Affordable Printing
Branding carton boxes (adding a logo or custom print) is expensive and time-consuming — it requires large production runs and long lead times.
TAP mailers offer key advantages:
- short print runs are possible,
- lower setup and implementation costs,
- faster turnaround for marketing actions and seasonal campaigns.
3. Easier and Faster Packing
A carton needs to be assembled, taped, and often filled with protective materials.
A TAP mailers is ready to use — simply insert the product and seal the adhesive strip.
The result:
- shorter packing time,
- less physical strain on staff,
- greater throughput during sales peaks (e.g. Black Friday, holiday season).
4. Shipment Safety
A few years ago, many online stores hesitated to ship pharmaceuticals or supplements in mailers, fearing possible damage.
Today, courier service standards and logistics infrastructure have improved significantly — shipments are now less likely to be crushed or soaked.
Thanks to the cushioning built into TAP mailers (foam or bubble wrap), products such as supplement bottles, blister packs, or smaller pharmaceutical boxes reach customers safely and intact.
5. Building Brand Image
Every shipment is a free form of advertising.
An mailers not only protects the product but also shapes the customer’s first impression — making your brand more memorable.
In the age of social media, where supplementation and wellness are part of everyday content, packaging gains new importance.
A well-designed, visually appealing mailers with a custom print can easily appear in customer photos and videos — in stories, unboxing clips, or product reviews.
It’s a natural way to increase brand visibility without extra advertising costs.
That’s why we always remind our partners: don’t ship in plain, anonymous packaging when you can easily stand out, support brand communication, and build lasting competitive advantage.
Fashion Has Already Done It — Why Not Pharma?
Once, apparel shipments relied heavily on cartons. Today, nearly the entire fashion industry uses courier and bubble mailers.
This shift helped brands reduce logistics costs, speed up packaging processes, and gain extra advertising space through printed designs.
A similar transformation awaits the supplements and pharmaceuticals sector.
Now is the perfect time to adopt the proven model from fashion and apply it to the growing health and wellness market.
Summary
TAP cushioned mailers offer:
- lower shipping costs thanks to reduced weight and volume,
- better warehouse space utilization,
- faster and more convenient product packing,
- safe deliveries even for delicate items,
- quick and cost-effective custom printing options.
Contact us to receive a personalized offer and see how TAP mailers can lower your costs and speed up your shipping process.
If you’d like to talk to the author of this article, you can reach out via Linkedin, fill out the contact form, or email us at info@taptelion.pl.
Do you want a similar solution for your eCommerce?
Write to us – we will advise you, prepare a design, and deliver the perfect solution for your shipping process.
